Saturday, 26 April 2014

Accident Investigation and Reporting

Accident Investigation and Reporting

An Accident: An unwanted, unforeseen, unplanned event which results in an injury or loss of some kind

Near Miss (Incident): An unwanted/unplanned event that has the potential to result in a loss

Immediate/Direct Cause: The unsafe act or condition that results in an accident or incident

Root/Underlying Cause: The failure of procedures, management systems that have resulted in the unsafe act or condition
 
Occupational Accident: An occurrence arising out of or in the course of work that results in a fatal or non-fatal occupational injury

Occupational injury: Death, any personal injury or disease resulting from an occupational accident

Commuting (travel) Accident: An accident resulting in occupational injury involving loss of working time occurring on the direct way between the place of work

Recent definitions for accident and near miss

Accident: An incident with a loss of some kind is called accident.

Near miss: An incident without loss of any kind is called incident.


Accidents causes
           



Causes of Accidents
    Individual and job factors
a)     Unclear lines of responsibility
b)    Poor supervision
c)     Lack of information, instruction and training
d)    Ineffective communication
    Unsafe Acts
a)     Misuse of equipment
b)    Not following safe procedures
c)     Showing off
d)    Many others
    Unsafe Conditions
a)     Poor Housekeeping
b)  Poor design and construction
c)     Poor illumination
d)    Hot weather
e)     Many others

Accident Prevention

Accident Prevention is the technique of anticipating and controlling events so that accidents are eliminated and the subsequent costs in time and money are avoided

The key to a successful prevention programme is management committed to health and safety
                 
Principles of Prevention
•      Avoid Risks
•      Evaluate risks
•      Combat risks at source
•      Adapt to Individual
•      Adapt to technical progress
•      Coherent Policy
•      Priority  to collective measures
•      Instruction to employees

Preventative Strategy

Safe Place
Equipment/Access/Egress
Materials (Articles/Substances)/Environment:

Safe Person
Information, Instruction and Training
Safe Behaviour
Awareness, Knowledge, Competence
Supervision
Health Surveillance
Personal Protective Equipment

Safe Systems
Policies and Standards
Rules
Procedures
Safe systems of work
Permits to work
Clear lines of responsibility
Accident Investigation and analysis
Emergency preparedness
Purchasing controls


Aims of Accident Investigation

•      Determine cause to prevent recurrence
•      Identify weaknesses in management systems
•      Identify weaknesses in risk assessment
•      Demonstrate management commitment
•      Comply with country’s legal requirements
•      Collect data to establish losses
•      Provide information for Civil/Criminal actions
•      Provide information to insurance company

Immediate &
Longer Term Actions
•      First aid for injured party
•      Calling medical assistance if necessary
•      Make area safe
•      Isolation of the accident scene
•      Implement emergency plan
•      Report to enforcing authority if necessary
•      Identification of witnesses
•      Full investigation to determine root cause
•      Making recommendations
•      Implementing corrective action
  
Overall Investigation process
Preparation Before Investigation
•      Who should be involved and depth of investigation
•      Accident scene untouched
•      Collate relevant existing documents
•      Identifying who are witnesses
•      Have legal requirements been met?
•      Any equipment needed?
•      Method to be adopted
•      Style of report and who should receive it

Investigation Team
Line Manager: Knowledge of the processes
Supervisor: Also has knowledge of the process
Safety Representative: Has legal right
Safety Practitioner: To advise on health & safety
Engineer: Advise on technical matters
Senior Manager from different department: Unbiased

Equipment required for investigation (Investigation Kit):
a) Camera
b) Writing materials
c) Investigation forms
d) Measuring tape
e) Area plans
f) Protective equipment
g) A checklist

Four Steps to Investigation
1)    Gather the information (the where, when and who of the adverse event)
2)    Analyse the information (the ‘what happened and why’ stage)
3)    Identify the risk control measures (possible solutions to be identified)
4)    The action plan and its implementation (which should have SMART objectives)


1) Gather the Information
What activities were being carried out?
Was there anything unusual?
Were there adequate safe working procedures?
Were they being followed?
Was the risk known? If so why not controlled?
Did the organisation and arrangement of the work influence the accident?
Was maintenance and cleaning sufficient?
Was the safety equipment sufficient?

Materials
-- Materials or substance
Equipment
--Tools, vehicles, machinery etc.
Environment
--Lighting, temperature etc
People
--Human error, inexperience, training

Other Factors
Nature of the work e.g. routine
Specialist examinations
Medical reports
Interviews/witness statements
Do not dismiss contradictory evidence

Documents
•      Risk assessments
•      Safe systems of work
•      Incident/accident history
•      Training records
•      Maintenance records
•      Equipment instructions
•      Monitoring, e.g. dust, noise
•      Supervision rotas
•      Inspection reports
•      Pre–start equipment checks

2) Analyse the information
Analysis should determine:
Cause of the injury
Immediate/direct causes
•      Unsafe acts e.g. not wearing correct PPE
•      Unsafe condition e.g. a cable trailing across a busy walkway
Root/underlying causes
“Root Cause Analysis”
Entire chain of events is evaluated to find "Root Causes" as well as the immediate cause
"Root causes” are safety system inadequacies
Personal factors
Physical or mental condition, skills, knowledge, etc.
Job factors
Equipment, workplace conditions
Recommendations may include:
Policies
Equipment
Training

3) Identify the risk control measures
There may be:
•      No control measures in place
•      Control measures in place that were not used
•      Control measures in place that failed
•      Combinations of the above 
Measures should be evaluated for:
•      Their ability to prevent recurrences
•      Whether they are practical
•      Whether they will be used
•      Whether they will remain effective 

4) Take Action
•      Involve Senior Management
•      Highest priority risks control measures  implemented first
•      Lower risks control measure in order of priority
•      Specific Senior Manager in charge of implementation

Report to Management
The investigation is not complete until a report is prepared and submitted
Recommended outline
Background Information
Where and when the accident occurred
Who and what were involved
Operating personnel and other witnesses
Account of the Accident (What happened?)
Sequence of events
Extent of damage
Accident type
Agency or source (of energy or hazardous material)


Report shall contain the following:
Who – The injured person
When – Date and time
Where – Location
What – Accident/injury
How – Detail of events
Why – Analysis of cause
Recommendations
Documentation
Possible breaches of law

Type of data collected
Incidents/Accidents
•      Incident /accident or near miss reports
•      Reports to enforcing authorities
•      Reports to insurers
Work related ill health
•      Sickness absence reports
•      Health surveillance
•      Medical diagnosis from outside organisation

Categorising Accident Data
•      Category of person affected
•      Injury type
•      Part of body injured
•      Severity of injury
•      Age/sex of person
•      Work activity
•      Shift/time of day
•      Location of accident
Accident Statistics
Accident Incident Rate:
Number of defined accidents / Average number employed x 1000
Fatal Accident Incidence Rate:
Number of fatalities / Average number employed x 1000                                                                               
Accident Frequency Rate
Number of defined accidents in period / Total person hours worked in period x 100,000
Accident Severity (or Gravity) Rate
Total number of days lost in a period / Total person hours worked in a period x 1000
  
Frequency & Incidence Rates



Communicating Data
Safety committees
Team briefings
Company magazines
Board meetings
Performance reviews for managers
Annual reports

Benefit of using accident data
a) Shows patterns and trends
     Pattern - Repeated events
     Trend -  A line of general direction

b) Identify weaknesses in procedures
c) Prioritise safety measures
d) Identify areas for improvement
e) Set targets for reduction

Reporting of Accidents

Competent authority who should implement a policy for
  1. The recording, notification and investigation of occupational accidents and diseases.
  2. The recording, notification and investigation of commuting accidents, dangerous occurrences and incidents.
  3. Compilation, analysis and publication of statistics on such accidents, diseases and dangerous occurrences
  4. Establish procedures for employers to ensure information on accidents is maintained.
  5. Also many Countries require reporting of certain types of injury, diseases, dangerous occurrences and commuting accidents.


Examples of Reportable Events
Injuries: Death, fracture, amputations etc.
Diseases: Dermatitis, Asthma, lung diseases
Dangerous occurrences: Collapse of cranes, contact with overhead power lines, etc
Commuting accidents


Examples of Non Reportable Events

Near Misses, First Aid cases.

Reasons for Failure to Report Accidents
•      Ignorance of procedures
•      Over complicated procedures
•      Peer pressure
•      Management retribution
•      Preserve accident record
•      Lack of management response

Benefits of Collecting Near Miss Data
1.  To identify underlying causes which may allow preventative action to be taken before something more serious occurs
2.  Gives message to workforce that all failures are taken seriously not just those leading to injury
3.  Generally accepted near misses greatly outnumber accidents and can therefore produce more data from which a greater understanding of the deficiencies in management systems can be identified and rectified

Accident Causation Models

Domino Sequence

1)    Lack of Management control
2)    Basic Causes – Personal/Job factors
3)    Immediate Causes ( Unsafe Acts/conditions)
4)     Accident/Incident
5)    Loss/Injury

Domino sequence states that the accident occurs only if there are series of failure.

Swiss Cheese model

1.     Fallible Decisions
2.     Latent Failures
3.     Preconditions
4.     Unsafe acts
5.     System Defenses
Failure of the above factors leads to accident.


Cost of an Accident:

There are two types of costs
1.     Direct Costs
2.     Indirect Costs
1.     Direct Costs (Insured)
Accidents are more expensive than most people realize because of the hidden costs. Some costs are obvious — for example, Workers' Compensation claims which cover medical costs and indemnity payments for an injured or ill worker. These are the direct costs of accidents.
2.     Indirect Costs
But what about the costs to train and compensate a replacement worker, repair damaged property, investigate the accident and implement corrective action, and to maintain insurance coverage? Even less apparent are the costs related to schedule delays, added administrative time, lower morale, increased absenteeism, and poorer customer relations. These are the indirect costs — costs that aren't so obvious until we take a closer look.



Direct vs. Indirect Costs

•         Indirect Costs are from 2 to 20 Times direct Costs

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